Si prevede che il mercato dei rivestimenti a spruzzo termico crescerà al 7,1% di CAGR dal 2022 al 2029. Si prevede che raggiungerà oltre 14,15 miliardi di USD entro il 2029, rispetto ai 7,63 miliardi di USD del 2020.
Un rivestimento viene creato tramite il metodo di rivestimento a spruzzo termico, che prevede l'applicazione di uno spruzzo consumabile di goccioline fuse o semi-fuse finemente suddivise. Quasi tutte le sostanze che si sciolgono o diventano plastiche quando vengono spruzzate sulla superficie di destinazione possono essere utilizzate come rivestimento. Le particelle vicine alla superficie del substrato si organizzano in "splats" o "platelets", che si incastrano per produrre il rivestimento. Il processo di rivestimento a spruzzo termico differisce da altri processi come il processo elettrolitico, la saldatura ad arco, la brasatura, il processo di rivestimento della pelle e altri processi in quanto non richiede che le particelle di spruzzo si diffondano con il substrato affinché i due elementi formino un legame.
I progressi tecnologici, le iniziative di riduzione dei costi, la crescente domanda di rivestimenti protettivi e l'espansione delle applicazioni in settori come l'aerospaziale e l'automotive sono alcune delle ragioni che guidano il mercato dei rivestimenti a spruzzo termico. La resistenza alla corrosione, le migliori qualità delle superfici e le capacità di isolamento termico sono ulteriori dinamiche. Inoltre, il mercato è influenzato da tendenze come l'uso di rivestimenti ad alte prestazioni, i miglioramenti nei materiali di rivestimento e un'attenzione alle soluzioni eco-compatibili, tra gli altri.
Si prevede che il mercato sarà guidato da una gamma crescente di applicazioni, tra cui emissioni di gas pericolosi ridotte, resistenza elettrica, protezione da usura e corrosione e spessore. A causa dell'utilizzo di più metodi di spruzzatura nei settori aerospaziale, automobilistico e in altri settori, si registra un aumento della domanda di spruzzatura termica. L'adozione di tali rivestimenti in apparecchiature chirurgiche e biomediche può migliorare significativamente la resistenza all'usura di queste ultime e migliorare la biocompatibilità di protesi e impianti dentali. Si prevede che ciò aumenterà ulteriormente la crescita del mercato.
Thermal spray coatings frequently have flawed such pores, which are typically globular in nature and generated during the process, as well as exploding particles and cracks, which are formed during the relaxation of residual stresses. The worst flaws result from produced unmelted or partially melted particles. The cracks emerge as microcracks within splats and as microcracks that run across stacked splats, particularly at their interfaces and seem to start interconnected porosities. Additionally, oxidation of heated or fully melted particles as well as that of splats and subsequent passes during coating formation may happen during the course of the flight when the spraying procedure is carried out in the air.
The market is expected to expand as a result of increasing thermal coating application from both conventional and renewable energy producing facilities. In order to operate turbines efficiently, functional powder coatings are frequently utilized in energy producing equipment. Over the course of the forecast period, the thermal spray coating market is anticipated to see considerable development potential due to the rising need for wear-corrosion- and oxidation-resistant energy generation equipment.
A huge worldwide economic crisis that would affect all industries might be brought on by the COVID-19 pandemic. The aerospace industry is one of the ones caught in the coronavirus storm's eye. The COVID-19 epidemic had nearly brought all international air travel to a halt. Covid-19 had a significant impact on the supply chain, businesses that service the aftermarket, and industries that manufacture civil and commercial aircraft. Covid-19 is anticipated to last for the same time period, though, given the history of MERS (Middle East Respiratory Syndrome), SARS (severe acute respiratory syndrome), and H1N1 (Swine Flu), which all petered out after a year or two.
| ATTRIBUTE | DETAILS |
| Study period | 2020-2029 |
| Base year | 2021 |
| Estimated year | 2022 |
| Forecasted year | 2022-2029 |
| Historical period | 2018-2020 |
| Unit | Value (USD Billion), (Kilotons). |
| Segmentation | By Product, By Application, By Technology, By Region. |
| By Product |
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| By Application |
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| By Technology |
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| By Region |
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The thermal spray coatings market is expected to grow at 7.1% CAGR from 2022 to 2029. It is expected to reach above USD 14.15 billion by 2029 from USD 7.63 billion in 2020.
North America held more than 29 % of the thermal spray coatings market revenue share in 2021 and will witness expansion in the forecast period.
The market is anticipated to be driven by an expanding range of applications, including reduced hazardous gas emissions, electrical resistance, wear and corrosion protection, and thickness. Due to more spraying methods are being used in the aerospace, automotive, and other industries, there is an increase in demand for thermal spray.
The thermal spray coatings market key players includes Praxair S.T. Technology, Inc., Bodycote, Oerlikon Metco, Surface Technology, H.C. Starck GmbH, F.W. Gartner Thermal Spraying, Höganäs AB, Metallisation Limited, Flame Spray SpA, BryCoat Inc.
With a revenue share of more than 32.0% in 2021, the aerospace application segment dominated the global market. Particle erosion, hot corrosion, metal-to-metal wear, and fretting all contribute to the parts of an airplane degrading over time.
In 2021, North America dominated the global market and contributed more than 28.5% of all revenues. In North America, the strong demand from sectors such as aerospace, oil & gas, automotive, medical, and power generation is what predominantly drives the market for thermal spray coatings. Furthermore, the governments of the United States and Canada are sponsoring initiatives to create cutting-edge coatings that can spur market expansion.
The thermal spray coatings market is segmented based on product, application and technology.
With a revenue share of more than 31.5% in 2021, the ceramics product sector held the majority of the market share globally. Since they stick well to surfaces, ceramic coatings offer the coated materials corrosion protection, a thermal barrier, dielectric strength, and resistance to sliding wear.
With a revenue share of more than 32.0% in 2021, the aerospace application segment dominated the global market. Particle erosion, hot corrosion, metal-to-metal wear, and fretting all contribute to the parts of an airplane degrading over time. Several aerospace manufacturers are looking for new aftermarket services income prospects, according to Deloitte research from 2021, due to of the pandemic's effects on consumer demand and price pressure.
In 2021, the plasma spray technology category held a commanding 32.0% sales share of the overall market. With this method, metallic and ceramic materials can be sprayed onto a range of surfaces with great binding strength while minimizing substrate distortion on both big and tiny components.
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The thermal spray coatings market key players includes Praxair S.T. Technology, Inc., Bodycote, Oerlikon Metco, Surface Technology, H.C. Starck GmbH, F.W. Gartner Thermal Spraying, Höganäs AB, Metallisation Limited, Flame Spray SpA, BryCoat Inc.
19 March 2020: Praxair Surface Technologies (PST) and Siemens have signed a new agreement to strengthen their continuous relationship. The new contract covers a range of coating services across all Siemens products. Aerospace and industrial gas turbine components such as blades, vanes, casings, and discs will be coated by PST’s aluminising, platinum aluminising, slurry, and thermal spray processes. To offer the best possible technology and service, coatings will be completed at PST’s Germany, Italy, United Kingdom, & United States locations.
18 November 2022: Bodycote, the world’s largest provider of heat treatment and specialist thermal processing services, is expanding its thermal spray coatings capability in the Middle East. Bodycote has entered into a partnership with Mathevon Group to develop the market in the region and, in particular, Saudi Arabia.
The thermal spray coatings market by region includes North America, Asia-Pacific (APAC), Europe, South America, and Middle East & Africa (MEA).
In 2021, North America dominated the global market and contributed more than 28.5% of all revenues. In North America, the strong demand from sectors such as aerospace, oil & gas, automotive, medical, and power generation is what predominantly drives the market for thermal spray coatings. Furthermore, the governments of the United States and Canada are sponsoring initiatives to create cutting-edge coatings that can spur market expansion.
Due to major aircraft manufacturers like Airbus establishing production facilities in the region and purchasing aircraft components from local businesses in India like the Tata Group, Dynamatic Technologies, and Mahindra Group Companies, the aerospace sector in the Asia Pacific is expanding. This may help the market for thermal spray coatings in the area grow due to there is a high demand for automotive parts that must withstand extremely high pressures and temperatures.
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